EOT CRANE INSPECTION CHECKLIST PDF

This maintenance program should be centered on a thorough and effective safety inspection plan, which is conducted regularly. If a crane inspector detects deteriorated components or unsafe conditions during a required inspection, they must be repaired before any worker can resume use of the system. In order to implement a proper and thorough preventative maintenance program, you must first consider a daily inspection and safety procedure checklist. Following a checklist to ensure your overhead crane is receiving proper maintenance will not only allow you to keep your system in working order for much longer, it will also preserve your warranty and prevent potential worker safety concerns from arising. While only designated personnel may perform required maintenance and repairs on overhead crane systems, the crane operator should conduct inspections on a daily basis before and after use. A daily inspection checklist should be used and signed off on to ensure an effective and thorough assessment.

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This maintenance program should be centered on a thorough and effective safety inspection plan, which is conducted regularly. If a crane inspector detects deteriorated components or unsafe conditions during a required inspection, they must be repaired before any worker can resume use of the system.

In order to implement a proper and thorough preventative maintenance program, you must first consider a daily inspection and safety procedure checklist.

Following a checklist to ensure your overhead crane is receiving proper maintenance will not only allow you to keep your system in working order for much longer, it will also preserve your warranty and prevent potential worker safety concerns from arising. While only designated personnel may perform required maintenance and repairs on overhead crane systems, the crane operator should conduct inspections on a daily basis before and after use.

A daily inspection checklist should be used and signed off on to ensure an effective and thorough assessment. OSHA According to OSHA, the safety check must include all hoists and cranes prior to use at the beginning of each shift.

Furthermore, visual assessments must be limited to areas that can be inspected from the floor, a catwalk, or other safe observation point. According to OSHA To start, the operator should ensure that all required safety equipment is present and in use. He or she should also be trained and authorized to use the equipment in question. Once the operator has ensured all safety equipment is present and in use, he or she should then check to see if the crane or hoist has been locked-out or tagged-out.

Before the operator begins the safety inspection, he or she should assess the area around the crane for potential safety hazards. Once the crane operator has checked out the area around the crane, he or she can begin a preliminary equipment checkout.

Preliminary checkouts should occur before the operator touches any crane controls. After checking out the crane area and conducting a preliminary equipment checkout, the crane operator can inspect the overhead crane itself for any potential malfunctions or safety hazards. Effective daily safety inspections are essential to the maintenance of any overhead crane system. Sep 16 What Is A Daily Inspection? Area Checkout: Know where the crane disconnect switch is located.

Verify there are no warning signs on or around the push button pendant. Ensure that the load can travel freely or without impediments. Ensure there are no obstructions in or around the area where the load will be moved, and that the area is large enough to move and place materials safely.

Check that all below-the-hook devices are designed for the crane in use and can safely lift loads. Ensure that the load cpacity is less than or equal to the rated capacity of the crane.

Preliminary Equipment Checkout: Ensure there are no loose, broken, or damaged parts on the hoist, trolley, bridge, runway, or electric systems. Check that the wire rope is reeved and seated in the drum grooves properly. Verify that the bottom block is not twisted no two lengths of wire rope should touch. Check that nothing is contacted or close to open power sources and that enclosures are secured.

Ensure there are no wires pulled from strain reliefs or bushings. Verify that the pushbutton pendant controls are not damaged check for cracks, torn parts, or missing labels. Daily Equipment Safety Checkout Powered Systems : With the pushbutton turned off—check that the buttons are not sticking and operating smoothly.

When the button is released, it should always return to the off position automatically. With the pushbutton turned on—check that the crane warning device operates properly. Check that the upper limit switch is functioning properly. Ensure that all other pushbutton controls are operating properly and moving in the right direction. Check for bending or twisting and cracks.

Check that safety latches are in place and functioning properly. Ensure that the hook nut if visible is tight and locked to hook. Make sure that the hook rotates freely without grinding.

Check that there are no broken wires. Check that there are no cracks, gouges, nicks, corrosion, or distortion on any link of the load chain.

Verify chain sprockets are operating smoothly. Check that there is little or no hook drift when releasing controls in the up or down position. Check that the trolley and bridge are on-track and functioning smoothly.

Ensure there are no loose items on the crane that could fall Check for oil leaks. Ensure a working fire extinguisher is available if needed. Check that air or hydraulic lines are in working condition. And, ensure all below-the-hook devices are in good condition. Crane Compliance Previous Article.

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Overhead Cranes: Daily Inspection and Maintenance Requirements

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